Quality Control Warranty

 

 

 

Toppo establishes a quality control and management system, regularly reviews relevant documents and records them in time. We report the operation and improvement of the entire production process in a timely manner, from material receipt, assembly to delivery. Based on a strict quality control system, our monthly production capacity of LED tubes exceeds 30,000 pieces and LED light strips exceeds 150,000 meters. The defective rate is less than 1% and the customer complaint rate is less than 0.5%.

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Advanced Equipment

TOPPO is equipped with efficient and precise processing and testing equipment. We use surface mount technology (SMT) and automatic solder paste machines to improve productivity. We also add waterproofing to our products through epoxy resin machines.

Prime Illumination

Our certified processes and production lines ensure that all products are not easily damaged, saving you the trouble of maintenance, and promise to provide you with a five-year warranty.

Efficient Logistics

We will follow up your LED lighting orders throughout the process, accurately record progress in terms of the required delivery time, until they are safely delivered to you.

One-stop Solution

From pre-sales to after-sales, we will solve all your problems, including customized services for all lighting fixtures, and provide you with cost-effective products.

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How Do We Ensure The Lighting Quality?

 

 

  Strict Raw Materials Inspection

 Each part of the LED lamp will be verified at this stage to reduce the frequency of defects or defective products. Quality assurance relies on standards set to ensure and improve product quality. To do this, we conduct quality control (QC) tests. Each product category is regulated by specially designed quality control standards. However, there are some tests (such as safety tests) that all sampled products must pass.
 Steps: We receive and inspect raw materials in accordance with ISO9001 standards.
 Content: Raw material inspection includes appearance inspection, dimensional measurement, material composition analysis, and performance testing.
 Standards: Developed according to international standards or customer requirements.
 Equipment: Optical detectors, electronic inspection instruments, etc.
 Inspection Methods: Visual inspection, dimensional measurement, chemical analysis, functional testing, etc.

  Precise Production Quality Control

Toppo Lighting has established a quality control and management system in accordance with the requirements of ISO 9001:2008. We implement strict inspections throughout the production process, perform necessary tests, and only products that meet the standards will be packaged and prepared for shipment.
 Steps: Our team implements full-process production control to ensure that the quality of each link is controllable.
 Content: Production supervision includes monitoring production parameters, process flow, equipment status, personnel operation, etc.
 Standards: We implement production control standards based on process flow charts and quality control plans (QCP).
 Equipment: PLC control system, sensor network, real-time monitoring system, etc.
 Detection Methods: real-time data acquisition, automatic control system, manual inspection, etc.

  Product Quality Testing

As mentioned earlier, we check the requirements of the selected market and keep up to date before preparing to export its LED products. If the product is damaged during the testing process, it needs to be modified and improved. Generally speaking, the most important tests are those that ensure that the LED products meet the following requirements:
 Steps: We conduct strict finished product inspection to ensure that product quality meets standard requirements.
 Content: Finished product inspection includes appearance inspection, optical performance measurement, electrical performance test, and durability test.
 Standard: Refer to relevant standards such as the International Electrotechnical Commission (IEC) and European Standards (EN).
 Equipment: High-precision instruments such as spectrometers, photometers, and electrical performance testers.
 Detection Methods: spectral analysis, photometry, electrical performance test, temperature and humidity cycle test, etc.

 

 

 

What Tests are included?

 

 

IQC Inspection

 

IQC Inspection

IQC Inspection

The purpose of IQC inspection is to check the quality of raw materials, parts, etc. entering the production process. Through strict IQC inspection, unqualified raw materials can be eliminated in advance to avoid product quality defects.

LED Driver Inspection

LED Driver Inspection

The LED driver is a component that controls the current and voltage of the lamp. This test can ensure that the driver stably provides the right amount of power to the LED chip. This includes checking the output current stability, voltage accuracy, efficiency, and adaptability to grid fluctuations of the driver.

Apperance Inspection

Apperance Inspection

Appearance inspection is mainly used to check whether the appearance of LED lamps meets the design requirements and quality standards. This includes checking whether the outer shell of the lamp has scratches, flaws, uniform color, and complete structure. If the outer shell of the lamp has obvious scratches or deformation, it will affect the sales of the product and the user's experience.

IPQC Inspection

 

IPQC inspection is to conduct random or full inspection of products at various stages of the production process. During the assembly process, IPQC will check whether the welding points are firm and whether the line connections are correct.

 

Routing Inspection

Routing Inspection

The inspection is to ensure that the production process is carried out according to the predetermined standards and specifications. By inspecting the production line regularly or irregularly, potential problems can be found. For example, if a worker is found to have not tightened the screws according to the specified torque when installing the lens of the lamp during the inspection, it can be reminded and corrected in time.

Finished Product Testing

Finished Product Testing

The finished product test is a comprehensive quality inspection of the assembled LED lamps. This includes the light parameters of the lamps (such as luminous flux, color temperature, color rendering index, etc.), electrical performance (such as power, voltage, current, etc.), safety performance (such as insulation resistance, ground continuity, etc.) and reliability testing (such as high temperature and high humidity environment testing, aging testing, etc.).

Grounding Testing

Grounding Testing

Good grounding can provide a safe current loop for the lamp. When an electrical fault occurs, the fault current is quickly conducted to the ground, thereby protecting the user from the risk of electric shock. During the specific testing process, we will use professional testing equipment to measure parameters such as grounding resistance and grounding continuity.

 

FQC (QA)

 

 

FQC (QA) is the last quality checkpoint in the production of LED lamps. Its responsibility is to conduct a comprehensive and strict inspection of the finished products to be shipped, including the function, appearance, packaging and other aspects of the lamps.

 

Photometer Testing

Photometer Testing

 

The photometer test can determine the key parameters such as the luminous flux, light intensity distribution, color temperature, and color rendering index emitted by the lamp. Through this test, it can be judged whether the lamp meets the design specifications and the needs of the application scenario.

Hi-pot Testing

Hi-pot Testing

 

The Hi-pot test is mainly used to detect the electrical insulation performance of LED lamps. This test applies a high voltage between the live parts and the housing of the lamp to check whether there is leakage or insulation breakdown. Assuming that the insulation of the lamp is defective, it may cause electric shock hazards in normal use.

Appearance Inspection

Appearance Inspection

 

The appearance inspection items cover the surface of the lamp for scratches, flaws, color consistency, and logo clarity. If there is a significant color difference in the lamp housing, it will affect the overall appearance of the product and may cause customer dissatisfaction.

Drop Testing

Drop Testing

 

Drop testing is used to simulate the accidental drop that LED lamps may suffer during transportation and use. By dropping the lamps freely from a certain height, it is observed whether they can withstand the impact without damage, including structural integrity and normal function.

 

Aging Testing

 

During aging testing, lamps are exposed to high temperature and high humidity, or run at a specific voltage and current. We evaluate the reliability of lamps by observing the light decay and electrical performance changes of the lamps during this period.

LED Panel Testing

LED Panel Testing

LED panel testing is mainly for products such as flat panel lights. This includes testing the panel's optical performance such as brightness uniformity, color consistency, and luminous angle. At the same time, electrical performance such as voltage, current, and power factor are also tested to ensure the panel's energy saving effect and working stability.

LED Tube Testing

LED Tube Testing

LED tube testing covers testing the tube's luminous flux, luminous efficacy, color temperature, color rendering index, etc. In terms of structure, our professionals check whether the tube's size and installation method meet the standards. They also test the tube's operating voltage, current, power and other parameters.

Tri-proof Testing

Tri-proof Testing

"Tri-proof" usually refers to waterproof, dustproof, and corrosion-resistant, and is used to evaluate the protection capabilities of LED lamps in harsh environments. LED lamps used in outdoor or industrial environments may be damaged by water ingress, dust ingress or corrosion if the tri-proof performance does not meet the standards.

 

Toppo Focuses On Producing Intelligent, High-End Led Lighting Fixtures

 

 

 

100%

Delivery Rate

100%

Quality Rate

100%

Customer Satisfaction

 

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